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T/GS系列高效單級雙吸中開泵

                                 

● 概 述

T/GS系列單級雙吸中開離心泵是我廠引用國外先進的雙吸泵技術,采用國外最優(yōu)秀的水力模型,在原TS型單級雙吸離心泵基礎上開發(fā)的新產(chǎn)品;與原TS型泵相比,升級后的產(chǎn)品除秉承原產(chǎn)品平衡性好、振動小、安裝維修方便外,還具有效率高、結構更緊湊、強度剛度高、抗汽蝕性能好、軸封可用機械密封或填料密封、通用范圍廣等優(yōu)點。
TGS系列產(chǎn)品主要適用于自來水廠、空調(diào)循環(huán)用水、建筑供水、灌溉、排水泵站、電站、工業(yè)供水系統(tǒng)、消防系統(tǒng)、船舶工業(yè)、亦適合煉油工業(yè)中一般性用途;輸送介質(zhì)為清水或物理、化學性質(zhì)類似于水的其它液體,介質(zhì)溫度不超過80℃,固體量不大于80mg/L。零件采用特殊材質(zhì),也可輸送海水及含有懸浮物的雨水和工業(yè)廢水。


結構特點
TGS型泵主要由泵體、泵蓋、葉輪、軸系部件、聯(lián)軸器部件、排氣管部件、回水管部件等零部件組成,泵的進、出口均在水泵軸心線下方,與軸線垂直呈水平方向,泵殼為水平中開,檢修時不需拆卸管路和電機。高揚程、大口徑泵采用雙蝸殼型式減少徑向力,減少振動和噪聲,軸承受力小壽命長,進口無漩渦,運轉(zhuǎn)平穩(wěn)損耗低。同一轉(zhuǎn)子部件可用于反向,軸完全密封、不接觸介質(zhì)、不腐蝕螺紋、運行壽命長。
軸承:采用深溝球軸承支承,用油脂潤滑。
軸封:填料密封或機械密封,填料水封水或機封冷卻沖洗水由回水管部件從泵壓出室引入或由外部接入。
傳動:泵通過彈性聯(lián)軸器由電機直接驅(qū)動,從電機端看泵為順時針方向旋轉(zhuǎn),根據(jù)用戶需要也可生產(chǎn)為逆時針方向旋轉(zhuǎn)。
● 型號意義
例: T/GS 250-450A-(R)- J或(250T/GS450/R)
T/GS: 天歐高效雙吸中開泵
250:水泵口徑(mm)或生產(chǎn)代碼
450:標準葉輪直徑(mm)或生產(chǎn)代碼
A:  泵葉輪外徑的改變(最大直徑時不表示)
R:  熱水型(heating water)
J:   泵轉(zhuǎn)數(shù)改變(保持原來轉(zhuǎn)速時不表示)
● 結構特點
1. 水泵兩端支承間距短,泵運行穩(wěn)定,振動噪聲小,并可適當升速運行,使水泵適應范圍更廣。
2. 進出水口在同一直線上,使管線布置簡單方便、美觀。
3. 同一轉(zhuǎn)子可反向運行,降低了水錘引起水泵損壞的風險。
4. 獨特的高溫型設計,水泵采用中間支撐、加厚泵體、密封冷卻、軸承稀油潤滑等,使水泵可應用于高達200℃的運行場合,特別適用于供熱管網(wǎng)使用要求。
5. 泵體部分可根據(jù)使用條件的變化采取立式或臥式安裝,密封可采用機械密封或填料密封。
6. 水泵外型應用工業(yè)化設計,線條清晰,符合現(xiàn)代審美觀。
7. 選(采)用優(yōu)異的水力模型,使泵的效率比同類型泵高2-3%,大大降低了泵的運行成本。
8. 必需汽蝕余量降低1-3米,從而降低土建投資,延長了使用壽命。
9. 選用進口軸承,零件材料可根據(jù)用戶應用要求選用,使泵能適應各種現(xiàn)場運行條件,大大降低了維修成本。
10. 無調(diào)整式機械密封,更換機械密封成為輕松簡單的工作。
11. 應用彈性預應力設計裝配, 轉(zhuǎn)子部件裝拆簡單迅速。

12. 裝配時無須調(diào)整各種間隙。

結構形式II

  




注:材料可根據(jù)用戶要求選配。


注意事項

①泵安裝之前,確認基礎地板調(diào)平,設備水平度良好后再進行灌漿。泵和電機聯(lián)軸器必須調(diào)整對準同心度,糾正長途運輸顛簸造成的輕微錯位。如果是撓性聯(lián)軸器,并不能補償任何明顯的失調(diào),失調(diào)可能引起快速的磨損,噪音,振動和設備的損壞。

② 設備安裝以后,要連接吸入和排出管道,請勿用泵作為管道支架,所有管道均不能用泵做支撐,安裝附件時,注意管道應多用直管少用彎管,以減少水頭損失。在使用彎管時,泵進出口前后的直管部分應至少為管徑直徑的5~10倍長。吸入管必須保持一定的直度,不能過長,吸入管口要安裝底閥。使用的吸入管徑最好至少應比泵吸入口大一個等級而不能比泵吸入口小。吸入管道的安裝應逐漸上升,請勿把臥式管道的任何部分裝的高于泵吸入口。

③ 泵吸入管終端必須比最低液面低1m,

④ 出口管道上裝閘閥和止回閥,止回閥能阻止停機時回流對泵的損害(泵廠對因未裝止回閥造成的損壞不負責任)

⑤填料壓蓋不要擰得太緊,少量的泄漏可以使填料得到潤滑,如停止泄漏將會引起填料燒損或軸套擦傷。

⑥啟動泵時,請點試轉(zhuǎn)向,確保電機接線正確。然后請逐漸慢慢打開出口閥,在任何時候請勿長時間關閥運行。

⑦ 啟動泵之前,必須先灌滿引水。

⑧請勿嘗試在運行設備附近進行保養(yǎng),檢修或清理。以免造成安全事故。


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GS Series High Efficiency Single Stage Double Suction Centrifugal Pump

General

Type GS single stage double suction centrifugal pump have high efficiency and energy saving character. With wide Performance range, superior hydraulic performance and reasonable structure, the series of pumps have high efficiency and reliability, low cavitations and cost for maintenance.


Application

GS series products are mainly used for deliver fresh water or other liquids similar to fresh water, the solid content is not more than 80mg/L, it also can deliver sewage, sea water and muddy water with little particle with adopting of anti-corrosion and anti-friction material. The products are widely applicable to supply & drainage system or cooling & circulating system for iron & steel, petrochemical, thermo power plant and mines industries, etc. and running water system for cities, circulating water for heating system, irrigation projects and various water conservation projects, fire systems, shipbuilding industry as well.


Performance range

◆  Capacity135~38000 m3/h

◆  Head12~205 m

◆  Temperature≤80cooling structure will be adopted for bearing, the material of casing & cover is QT500-7≤150

◆  Speed370~2970 r/min

◆  Suction diameter150~1800 mm

Show details


Comprehensive Performance Curve

Comprehensive Performance CurveComprehensive Performance Curve



1.Sealing

High quality mechanical seals, operating with no leakage for long time running.

Common structure has good interchangeability, which is suitable for mechanical seal, non-asbestos packing and injected soft packing as well.

Stainless steel shaft sleeve is convenient for maintenance.

Split packing cover has enough space for packing replacement.

 

2.Protective cover

Split structure is safety and reliable that conforms to IE standard.

 

3.Casing

Round water chamber design, with high efficiency.

Double volute water chamber is to balance radial force, with advantages of good strength, low force for bearing and sealing, long operation period.

Suction chamber is designed with guiding rib, with advantages of no whirl in suction, stable operating, noiseless and good cavitations performance.

Anti - friction and anti-corrosion painting is adopted for suction & discharge flow channel that have low hydraulic loss.

The pump cover is auto correct that convenient for installing.

The casing shell is designed with reinforcing rib that has good rigidity and appearance.

 

4.Bearing

Short span and enlarged diameter design are adopted that have stable operation and long operation period.

Grease lubricating is adopted for medium & small pump that infuse oil online.

Online vibration & temperature monitoring devices are provided to ensure safety operation.

Water cooling structure is suitable for high temperature liquids delivering.

 

5.Shaft

It is designed thicker that has good rigidity and stable operation.

Complete sealing design is adopted without connecting with liquids that convenient for maintenance.

Short time reverse rotation is allowable, and the shaft can be used for both rotations.

 

6.Impeller

It is designed with three-dimensional flow theory and CFD calculation & simulation that have advantages of high efficiency, wide high efficiency rang and good cavitations performance.

Equipped with remodeled impeller that has wide Performance range.

Adjacent vanes are interlaced design and V-type discharge that have advantages of good flowing, low pulsation, low vibration and high efficiency.

The seal ring is stepped designed that have low volume loss.

Metal mould, digital machining, and accurate roughcast are adopted.



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